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The Mould Mechanical Die Digital Cycle Progressive Mold Shot Counter is a cutting-edge industrial device engineered to deliver precise tracking of cycle counts in progressive molds, injection molds, and die-casting equipment. Blending a robust mechanical sensor with a high-performance digital display, it provides real-time cycle monitoring to enhance manufacturing productivity, prevent mold damage, and streamline maintenance workflows.
Its compact design allows seamless integration into both new and existing mold systems, while its rugged build ensures reliable operation in harsh industrial environments—including high-vibration and high-temperature settings. By accurately monitoring shot counts, manufacturers can proactively schedule maintenance, minimize downtime, and extend the lifespan of their tooling, making it a critical component for lean manufacturing practices.
Parameter | Details |
Counting Accuracy | 99.9% (detects even minimal mold movement) |
Display Type | High-contrast backlit LED screen (visible from up to 5 meters) |
Reset Function | Manual or automatic (configurable for predefined cycles, e.g., 10,000 shots) |
Operating Temperature | Up to 80°C (176°F) |
Protection Rating | IP65 (dust-tight, water-resistant against splashes) |
Housing Material | Heat-resistant ABS plastic |
Sensor Material | Hardened steel (wear-resistant for continuous mold motion) |
Power Supply | 24V DC (includes power adapter) |
Standby Power Consumption | <1W |
Optional Connectivity | RS-485 port (for PLC/IoT integration, optional models) |
This counter combines a mechanical trigger sensor—activated by mold movement—with a digital microprocessor to deliver dual-mode functionality. The mechanical sensor detects even the slightest mold motion, ensuring99.9% counting accuracy, while the digital processor provides real-time display and secure storage of cumulative counts. This dual system eliminates errors from false triggers, making it ideal for high-speed production lines.
Equipped with a large, backlit LED screen, the counter ensures clear visibility of cycle counts, reset options, and error codes from distances up to 5 meters—critical for busy factory floors. Users can choose to reset counts manually or set automatic reset after a predefined number of cycles (e.g., 10,000 shots), adapting to diverse production needs.
The housing is crafted from heat-resistant ABS plastic with anIP65 protection rating, shielding internal components from dust, water splashes, and industrial debris. The mechanical sensor, made from hardened steel, resists wear and tear from continuous mold motion, while the entire unit withstands temperatures up to80°C (176°F)—perfect for high-heat environments like die-casting facilities.
Designed for hassle-free installation, the counter features universal mounting brackets compatible with most mold types. Its plug-and-play 24V DC electrical connector integrates seamlessly with factory control systems, requiring no programming. Simply attach the sensor to the mold guide rail, power it on, and it’s ready to operate—minimizing downtime during setup.
Optional models include an RS-485 port, enabling connection to PLCs or factory IoT networks for remote monitoring of cycle counts and production analytics. This allows managers to track performance in real time, identify bottlenecks, and optimize workflows. Data can also be exported via USB for post-production analysis, supporting data-driven decision-making.
In plastic injection molding, the counter tracks shot counts to schedule timely maintenance—such as barrel cleaning, screw lubrication, and mold inspection. By monitoring cycles, manufacturers avoid overuse of critical components, reducing the risk of unexpected breakdowns and ensuring consistent part quality.
For aluminum or zinc die-casting molds, the counter monitors cycles to identify wear patterns in ejector pins, sprue bushings, and cavity surfaces. This proactive tracking helps schedule replacements before components fail, minimizing production interruptions and lowering repair costs.
In metal stamping presses, the counter counts blanking, forming, and piercing cycles—key for ensuring timely replacement of worn punch and die sets. This prevents defects from damaged tools, maintaining precision in stamped parts and extending the lifespan of expensive stamping equipment.
In blow molding operations, the counter tracks the number of parison injections, optimizing maintenance schedules for blow molds. By anticipating wear, manufacturers reduce unplanned downtime from mold failures, ensuring continuous production of bottles, containers, and other hollow plastic parts.
This Mould Mechanical Die Digital Cycle Progressive Mold Shot Counter is more than a counting tool—it’s a vital asset for lean manufacturing, helping businesses boost efficiency, reduce costs, and maximize the longevity of their mold equipment.
